ROLL OUT SHEET RACK

Racking and shelving, although both used for storage, have some key differences that make them suited for different purposes. Here’s a breakdown:

Heavy-duty racking systems handle massive loads, often exceeding 1500 kg per level. They are robust and built with heavy-duty materials like steel. The weight and height of the items stored require the use of forklift or other machinery. Warehouses, distribution centers and manufacturing facilities use racking systems to store bulk materials or finished goods on pallets.

Shelving can handle lighter loads, usually under 500 kg per level, and is accessible without the need for machinery. Their height makes it easy to retrieve items. They are available in a variety of materials, including metal, wood, and plastic. Retail stores, offices and garages often use shelving to organize and store a variety of smaller items.

A heavy-duty rack is a type of industrial-strength shelving unit. These racks can tackle the challenge of storing large and heavy items, such as pallets, boxes, or machinery parts. Constructed from steel, these shelves can handle impressive loads, often exceeding 1500 kg (3300 lbs) per shelf.

Each drawer has a weight capacity of 5000 lbs. There can be up to 13 drawers per rack unit.

The most severe risk is a complete system collapse. Exceeding a rack’s weight capacity puts considerable stress on its beams, supports, and connections. This can cause them to buckle and break. The racking system could then topple over, potentially triggering a domino effect if other racks are nearby.

Another risk is racks tipping or swaying, as overloaded racks are more likely to tip or sway. As a result, pallets or individual items may become dislodged and fall. This can cause injuries to workers or damage to the products themselves.

Warehouse racking collapses can be nightmarish scenarios, causing injuries, property damage, and disrupting operations. Here are the 5 most common culprits behind these incidents:

1. Overloading is a major culprit. Racks design takes into account specific weight limits. Exceeding those limits puts immense stress on the structure, increasing the risk of collapse.
2. Faulty assembly can significantly compromise the integrity of the racking system. Qualified professionals who follow the assembly instructions should always be the one to install your racking system.
3. While forklifts are essential warehouse tools, improper operation or accidents can damage the racking systems. Regular inspections and operator training are essential to prevent such damage.
4. Modifying a racking system by adding unauthorized components or removing parts can significantly affect its stability. To ensure safety and maintain weight capacity, only qualified professionals should modify racking systems.
5. Overlooking maintenance can cause serious issues, as racking systems can accumulate wear and tear over time. Regular inspections to identify and address any damage are crucial for preventative maintenance. They are necessary to ensure the longevity and safety of the system.

A qualified professional should perform a thorough inspection at least once every 12 months. This comprehensive review will involve a detailed examination of all components. This includes uprights, beams, welds, connections, and anchorages (if applicable). The inspector will be looking for any signs of damage, wear, or misalignment that could compromise racks’ stability.

Warehouses should also conduct regular visual checks on their racking systems in addition to annual professional inspections. A designated and trained warehouse employee can perform these visual inspections. The frequency of these inspections depends on your needs. Some perform them weekly, bi-weekly or every other month. 

Remember, it’s crucial to document both the thorough inspections and the regular visual checks. Keeping a record of these inspections helps you monitor the condition of your racking system over time. It also helps to demonstrate your adherence to safety protocols. You can download the Roll Out Racks inspection checklist here.

Yes, regular inspections are crucial for all racking systems, regardless of type or use. The frequency and exhaustiveness of inspections may vary depending on the racking type and warehouse activity level. However, all racking systems benefit from a systematic approach to ensuring their safety and functionality.