HONEYCOMB RACK

Choosing between shelving and racking systems depends on two main factors. Firstly, the weight of the items you’re going to store, and secondly, how you plan to access them. Here’s a quick guide to help you decide:

Racking

• Ideal for : Heavy loads (often stored on pallets) in warehouses, storerooms, and industrial settings.
• Access method : Reaching higher shelves or heavier items requires machinery such as forklifts.
• Material : Racking systems are typically strong, deep structures made of steel.

Shelving

• Ideal for : Lightweight items (under 500 lbs per shelf) that you can easily reach and pick by hand. Common uses include stores, offices, and home garages.
• Access method : You can directly access items on the shelves.
• Material : Shelving systems are typically made of metal, wood, or plastic.

Warehouses deal with large volumes of inventory. Traditional shelving simply can’t handle the weight or allow for efficient use of vertical space. It maximizes space utilization, streamlines operations, and prioritizes worker safety. They are an essential and worthy investment for any company with a warehouse.

Honeycomb rack can support up to 7000 lb per slot.

The most catastrophic risk is a complete system collapse. Overloaded racks buckle under the excessive weight, potentially bringing everything stored on them crashing down.

Even if a total collapse doesn’t occur, overloaded racks can become unstable. Products can fall off overloaded shelves or pallets. They can damage themselves during the fall and potentially injure workers nearby.

Here are some key best practices to prevent racking collapses in your warehouse or storage facility:

1. Weight Limits : Never exceed the weight capacity specified for each level of your racking system. It’s important to consider not just the weight of individual items. You should also consider weight distribution across the pallet and the beam.
2. Regular Inspections : Schedule annual inspections by qualified rack inspectors. This will help to identify potential integrity risks from damage, wear, or corrosion.
3. Damaged Components : For your safety, promptly address any bent, cracked, or loose components on the racks. Ignoring damage can lead to serious accidents.
4. Proper Use : Staff training on safe loading/unloading of pallets prevents overloading and damage. This minimizes overloading and potential damage.

A qualified inspector should perform a more comprehensive inspection at least annually. This in-depth inspection will ensure your racking system is safe and efficient by identifying any potential problems. A professional inspector can also recommend solutions to keep your operation running smoothly.

To ensure the highest level of warehouse racking safety, combine annual professional inspections with regular visual checks conducted by trained personnel. Base the frequency of these visual checks on your specific needs. Weekly, bi-weekly and bi-monthly are the most common.

Maintain a logbook to document your inspections. Record the date, any issues identified, and any corrective actions taken. This helps track the tower’s condition and demonstrates adherence to safety protocols. A Roll Out Racks inspection checklist is available for download here.

Absolutely, all racking systems need regular inspections. The frequency of inspections might differ based on various factors, but all racking systems require them.